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<script type=text/javascript src="../../news/js/newscontent.js"></script> <div id="newscontent"> <div class="newstitle">河北前進鋼鐵鏈篦爐工藝管道系統分析</div> <div class="info">作者：管理員發布于：2014-08-15 23:07:32 </div> <div id="memo" class="memo" style="display:block"><span style="color:#ff6600">摘要：</span>我公司受河北前進鋼鐵所托，對現有鏈篦爐工藝管道進行系統分析。目的對電除塵器改為電袋除塵對風機、風壓、風量的影響及現此設備不能達到設計生產能力，對通風系統進行評估，找到問題關鍵點。</div> <div id="con" class="con"><p style="TEXT-ALIGN: left; LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly; mso-pagination: widow-orphan" class=MsoNormal align=left><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> </span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128">我公司受河北前進鋼鐵所托，對現有鏈篦爐工藝管道進行系統分析。目的對電除塵器改為電袋除塵對風機、風壓、風量的影響及現此設備不能達到設計生產能力，對通風系統進行評估，找到問題關鍵點。 <span lang=EN-US><?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p></span></span></font></p> <p style="TEXT-ALIGN: left; LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly; mso-pagination: widow-orphan; mso-margin-top-alt: auto; mso-margin-bottom-alt: auto" class=MsoNormal align=left><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> 1</span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128">、管網進現場測量，繪制管網工藝圖<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="TEXT-ALIGN: left; LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly; mso-pagination: widow-orphan; mso-margin-top-alt: auto; mso-margin-bottom-alt: auto" class=MsoNormal align=left><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> </span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128">首先，對整個通風系統的管網進現場測量，并對形成管網平面工藝布置圖，以此可以整體了解管網的情況，為進一步管網特性曲線計<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="TEXT-ALIGN: left; LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly; mso-pagination: widow-orphan; mso-margin-top-alt: auto; mso-margin-bottom-alt: auto" class=MsoNormal align=left><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-bidi-font-family: 宋體; mso-font-kerning: 0pt; mso-themecolor: text1; mso-themetint: 128"><font size=2>算做好前期工作。<span lang=EN-US><o:p></o:p></span></font></span></p> <p style="LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly" class=MsoNormal><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US><o:p><font size=3> </font></o:p></span></p> <p align=center><img alt="" src="../../kindeditor/attached/image/20140815/20140815150411_12048.jpg" data-ke-src="../../kindeditor/attached/image/20140815/20140815150411_12048.jpg" /> </p><span> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> 2</span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">、管網工況進行模擬<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> </span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">對管網工況進行模擬，得到現管網的特性曲線。根據風機廠家提供的風機特性曲線圖，我們對現工況點（<span lang=EN-US>A</span>工況點）和改造后的工況點（<span lang=EN-US>B</span>工況點和<span lang=EN-US>C</span>工況點）進行仿真模擬計算。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> 1</span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">）現實際工作情況為<span lang=EN-US>A</span>工況點。風機轉數為<span lang=EN-US>940r/min</span>，此工況點的風機軸功率為<span lang=EN-US>950KW</span>，系統風量<span lang=EN-US>62.9X104m3/h</span>，風機全壓<span lang=EN-US>3900Pa</span>。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> 2</span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">）如果除塵系統改造完畢后，體統增加<span lang=EN-US>1200Pa</span>阻力，當風機仍保持現轉數<span lang=EN-US>940r/min</span>運轉時為工況點<span lang=EN-US>B</span>。此時，風機轉數為<span lang=EN-US>940r/min</span>，此工況點的風機軸功率為<span lang=EN-US>932KW</span>，系統風量<span lang=EN-US>57.48X104m3/h</span>，風機全壓<span lang=EN-US>4680Pa</span>。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> 3</span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">）如果除塵系統改造完畢后，體統增加<span lang=EN-US>1200Pa</span>阻力，但風機以最高轉數<span lang=EN-US>970r/min</span>運行時為工況點<span lang=EN-US>C</span>。此時，風機轉數為<span lang=EN-US>970r/min</span>，此工況點的風機軸功率為<span lang=EN-US>1027KW</span>，系統風量<span lang=EN-US>59.83X104m3/h</span>，風機全壓<span lang=EN-US>4900Pa</span>。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly" class=MsoNormal><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US><o:p><font size=3> </font></o:p></span></span><img alt="" src="../../kindeditor/attached/image/20140815/20140815150831_28422.jpg" data-ke-src="../../kindeditor/attached/image/20140815/20140815150831_28422.jpg" /> </p> <p class=2 align=center><img alt="" src="../../kindeditor/attached/image/20140815/20140815150847_43538.jpg" data-ke-src="../../kindeditor/attached/image/20140815/20140815150847_43538.jpg" /> </p> <p class=2 align=center> </p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> </span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">綜上所述，此次除塵系統改造不要對風機進行改造。改造后無論在工況點<span lang=EN-US>B</span>運行還是在工況點<span lang=EN-US>C</span>運行，均不會超出電機（額定功率<span lang=EN-US>1120Kw</span>）的額定功率。但是改造后系統風量略有下降，如果在工況點<span lang=EN-US>C</span>運行風量約減少<span lang=EN-US>3X104m3/h</span>，如果在工況點<span lang=EN-US>B</span>運行風量約減少<span lang=EN-US>5.4X104m3/h</span>。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128"><font size=2>因此，建議此次改造不用對風機和配套電機進行改造。同時建議將三通改成如下圖所示的合流三通。進而使兩支管風量相對平衡而且可以減少大約<span lang=EN-US>50Pa</span>的阻力。<span lang=EN-US><o:p></o:p></span></font></span></p> <p style="LINE-HEIGHT: 24pt; MARGIN: auto 0cm; mso-line-height-rule: exactly" class=2><font size=2><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US> </span><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; FONT-SIZE: 10.5pt; mso-themecolor: text1; mso-themetint: 128">如果，改造后感覺不能滿足實際要求，可以對管網進行改造。即將現有<span lang=EN-US>DN1600</span>管道全部改為<span lang=EN-US>DN2100</span>管道，這樣改造后管網阻力損失能夠減少<span lang=EN-US>1000Pa</span>。如果除塵改造配合管道改造同時進行，整體阻力約增加<span lang=EN-US>200Pa</span>，因此此種改造后系統風壓，風量與改造前相比基本沒有變化。<span lang=EN-US><o:p></o:p></span></span></font></p> <p style="LINE-HEIGHT: 24pt; MARGIN: 0cm 0cm 0pt; mso-line-height-rule: exactly" class=MsoNormal><span style="FONT-FAMILY: '微軟雅黑','sans-serif'; COLOR: #7f7f7f; mso-bidi-font-size: 10.5pt; mso-themecolor: text1; mso-themetint: 128" lang=EN-US><o:p><font size=3> </font></o:p></span></p> <p class=2 align=left> <p class=2 align=center> <img alt="" src="../../kindeditor/attached/image/20140815/20140815151108_11629.jpg" data-ke-src="/kindeditor/attached/image/20140815/20140815151108_11629.jpg" /> </p> <p align=center><img alt="" src="../../kindeditor/attached/image/20140815/20140815151206_83317.jpg" data-ke-src="/kindeditor/attached/image/20140815/20140815151206_83317.jpg" /> </p> <p class=2 align=center> </p> <p class=2 align=left> </p> <p></p></div> <div id="contentpages"> </div> <div class="bzone"> <div class="down" 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