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<script type=text/javascript src="../../news/js/newscontent.js"></script> <div id="newscontent"> <div class="newstitle">除塵管網模擬計算功能介紹</div> <div class="info">作者：管理員發布于：2014-08-14 14:55:50 </div> <div id="memo" class="memo" style="display:block"><span style="color:#ff6600">摘要：</span>“魚和熊掌不能兼得？”，我們給出的答案當熱是否定。我們既要“減排”又要“節能”，至少我們可以在兩者之間找到完美的平衡點。榨干除塵系統中每一滴可以利用的能源實現效益最大化。</div> <div id="con" class="con"><p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959 face=微軟雅黑> 除塵管網模擬計算功能介紹</font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 背景<span lang=EN-US><?xml:namespace prefix = "o" ns = "urn:schemas-microsoft-com:office:office" /><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 減排：備受關注的《火電廠大氣污染物排放標準<span lang=EN-US>GB13223-2011</span>》已經頒布，<span lang=EN-US>2012</span>年<span lang=EN-US>1</span>月<span lang=EN-US>1</span>日正式執行。新標準調整了大氣污染物排放濃度限值，煙塵排放濃度限值由原來的<span lang=EN-US>100mg/m</span>3降低到<span lang=EN-US>30mg/m</span>3。<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 節能：按照國家“十二五”規劃，到<span lang=EN-US>2015</span>年全國萬元國內生產總值能耗下降到<span lang=EN-US>0.869</span>噸標準煤（按<span lang=EN-US>2005</span>年價格計算），比<span lang=EN-US>2010</span>年的<span lang=EN-US>1.034</span>噸標準煤下降<span lang=EN-US>16%</span>，比<span lang=EN-US>2005</span>年的<span lang=EN-US>1.276</span>噸標準煤下降<span lang=EN-US>32%</span>，“十二五”期間，實現節約能源<span lang=EN-US>6.7</span>億噸標準煤。<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 隨著，人們環保意識的提高，排放指標不斷提高，環保檢測手段科技化、信息化，以前靠超標排放的時代已經過去，環保問題漸漸成為企業生存的先決條件。為了滿足日漸苛刻的環保要求，增大除塵器面積，不斷加大除塵風量成為解決問題途徑。但是，這勢必導致電量消耗、備件等消耗上升。往大說，這與國家提倡“節能”、“低碳”的方針項背離；往小說，生產、運行成本上升，利潤空間下降，這是任何一位決策者不希望看到的。<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> “節能”與“減排”是現階段困擾所有企業的重要矛盾。<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> “魚和熊掌不能兼得？”，我們給出的答案當熱是否定。我們既要“減排”又要“節能”，至少我們可以在兩者之間找到完美的平衡點。榨干除塵系統中每一滴可以利用的能源實現效益最大化。<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span lang=EN-US style="mso-bidi-font-size: 12.0pt"><o:p><font color=#595959 face=微軟雅黑> </font></o:p></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 現在無論是除塵設備使用者還是設計者，均存在的幾個誤區：<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 1</span><span style="mso-bidi-font-size: 12.0pt">、除塵設備選取的越大越好，風機風量越大越好。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 2</span><span style="mso-bidi-font-size: 12.0pt">、為了滿足以后添加的除塵點位的需要，認為增大除塵器和風機風量。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 3</span><span style="mso-bidi-font-size: 12.0pt">、除塵設備不用節能，節能就會造成系統風量的損失，除塵效果差。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 4</span><span style="mso-bidi-font-size: 12.0pt">、除塵器風機電機改為變頻控制就能達到節電目的。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 5</span><span style="mso-bidi-font-size: 12.0pt">、根據工況情況開關除塵閥門后不會造成風量的浪費。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 根據多年工作經驗，除塵器節點的前景很大，效益十分可觀。一般來說，在設計時除塵風量要比設計風量大約多<span lang=EN-US>15%</span>以上，而且除塵點位會根據工作狀況自己進行開關，實際需要風量遠遠小于設計的最大風量，一般塵系統的節能潛力在<span lang=EN-US>15%</span>—<span lang=EN-US>40%</span>之間。所以，我說除塵系統節能的潛力巨大。</font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US><o:p></o:p></span></font></font></span> </p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 下面就上面說的幾點誤區分別進行解釋：<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 1</span><span style="mso-bidi-font-size: 12.0pt">、“除塵設備選取的越大越好，風機風量越大越好?！边@顯然是錯誤的，往大選說明自己對系統的設計沒有信心，對系統管網平衡沒有信息，大僅僅是避免以后出現問題。換句話“用客戶的錢為自己設計不足買單”。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 2</span><span style="mso-bidi-font-size: 12.0pt">、“為了滿足以后添加的除塵點位的需要，認為增大除塵器和風機風量”，適當的加大無可厚非，但我自己認為，既然有設計要求就按照實際情況設計，以后增加點位是以后的事，提的預防往往造成巨大的能源浪費。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 3</span><span style="mso-bidi-font-size: 12.0pt">、“除塵設備不用節能，節能就會造成系統風量的損失，除塵效果差”，只要節能就會從減少風量、降低負壓、提高效率上做文章?，F在的節能廠家總是從風量和風壓做文章，這是因為這樣做見效快、投資低，因此造成成了上述偏見。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 4</span><span style="mso-bidi-font-size: 12.0pt">、“除塵器風機電機改為變頻控制就能達到節電目的?！?，這種節能是犧牲除塵效果的節能，我不提倡。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 5</span><span style="mso-bidi-font-size: 12.0pt">、“根據工況情況開關除塵閥門后不會造成風量的浪費?！?，隨時開關除塵閥門是個好的習慣，我曾經計算過，關局部的閥門后，系統的風壓會略有上升，其它各處的吸塵點的風量將加大，總風量下降不明顯。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span lang=EN-US style="mso-bidi-font-size: 12.0pt"><o:p><font color=#595959 face=微軟雅黑> </font></o:p></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 因此，我們提出“科學設計管網，按需提供風量”，如果做到這點就要有個前提：<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 1</span><span style="mso-bidi-font-size: 12.0pt">、管網必須進行再設計，對局部進行優化。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 2</span><span style="mso-bidi-font-size: 12.0pt">、根據各個點位閥門的開關位置不同，計算各個工況的管網平衡圖，確定風機所提供的必要風量。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 3</span><span style="mso-bidi-font-size: 12.0pt">、各個點位進行連鎖自動控制，風機有變頻器或液力耦合器等調節風量的設備。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 4</span><span style="mso-bidi-font-size: 12.0pt">、將各個點位工況上傳到控制<span lang=EN-US>PLC</span>系統，用點位工況邏輯圖控制風機轉速，進而控制風機提供的必要風量。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 為此，我們開發出管網特性模擬計算軟件，只有這樣才能實現按需供給，達到完美節能的目的。實現了“魚”和“熊掌”兼得！<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 提供服務<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span style="mso-bidi-font-size: 12.0pt"><font color=#595959><font face=微軟雅黑> 我們能為你提供以下服務：<span lang=EN-US><o:p></o:p></span></font></font></span></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 1</span><span style="mso-bidi-font-size: 12.0pt">、計算出各個管道段的風量、風速、局部阻力、沿程阻力。找到除塵管網中不足和缺陷，為改造提供堅實的基礎數據。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 2</span><span style="mso-bidi-font-size: 12.0pt">、計算中各個管道節點不衡量壓力<span lang=EN-US><0.1Pa</span>，系統總不衡量壓力<span lang=EN-US><1Pa</span>，對管網進行精確計算。解決現階段除塵管網均沒有進行整體的管網平衡計算，所進行的平衡計算也僅僅停留在兩個管道節點處單一的平衡，按照設計標準不平衡量小于<span lang=EN-US>10%</span>即為符合要求的設計弊端。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 3</span><span style="mso-bidi-font-size: 12.0pt">、模擬整個管網的特性曲線。整體了解管網情況，并且可與除塵風機特性曲線聯立，得到精確的風機工況點，為合理選擇風機提供數據支持。（現可以對管網特性、風機特性曲線進行三次曲線擬合，并可精確計算工作點位）<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 4</span><span style="mso-bidi-font-size: 12.0pt">、模擬分析管網改造前后各個吸塵點、所有管道的風量、靜壓、風速的變化。從整體到局部深入剖析改造前后對各吸塵點位的影響，避免盲目改造。<span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><font color=#595959><font face=微軟雅黑><span lang=EN-US style="mso-bidi-font-size: 12.0pt"> 5</span><span style="mso-bidi-font-size: 12.0pt">、模擬計算吸塵點位不同工況下的管網特性曲線圖譜，制作不同工況下控制邏輯圖表，為節能控制（如：變頻器、調速液力耦合器等）提供控制邏輯圖。<a name=_GoBack></a><span lang=EN-US><o:p></o:p></span></span></font></font></p> <p class=2 style="MARGIN: 0cm 0cm 0pt"><span lang=EN-US><o:p><font color=#595959 face=微軟雅黑> </font></o:p></span></p></div> <div id="contentpages"> </div> <div class="bzone"> <div class="down" style="display:none">附件下載：<span id="downlink"></span> (已下載0次) <span id="downcentnotice"></span><input type="hidden" id="downcent" value=""></div> <input type="hidden" id="newsid" value="416"> <div class="tags" 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